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How operations in Germany differ from the U.S.
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Common challenges and solutions in European facilities
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Key cultural and technical considerations when managing international teams
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Earlier this year “The Monty Heat Treat News” had an exclusive story about a Michigan, USA supplier of fasteners planning on bringing their heat-treating requirements in house “Fastener Manufacturer to Bring Heat Treat In-House” While there were a number of reasons behind this decision certainly one factor was that their local commercial heat treater, “Commercial Steel Treating” had decided to close the facility which was processing this work (Since that time at least two other commercial heat treaters in the area who specialize in processing fasteners have also decided to close down which in our opinion is going to result in more fastener manufacturers making the decision to bring this process in house-more on this later).
Fastener Manufacturer to Bring Heat Treat In-House; Located in Taylor, Michigan USA this is how B&D Cold Headed Products describes themselves; “B&D Thread Rolling, Inc. dba B&D Cold Headed Products, is a U.S. manufacturer of high strength cold-formed bolts, studs, pins and other metal fasteners. Our parts are found in products all around us from the buses that drive our kids to school to the appliances in our homes to the armored vehicles that protect our nation.”
The engineer, inventor, and entrepreneur was born on April 20, 1929, in Lörrach, Baden-Württemberg, and grew up in Zell im Wiesental. In 1949, he began his mechanical engineering studies at the Technical University of Munich (TUM). There, he met Ayhan Gökay, who would later become his wife. In 1960, he completed his doctorate on the topic of friction and wear in water-lubricated rotary compressors.
Dr. Busch was not only a pioneer in the field of vacuum technology but also a deeply caring father, mentor, and role model. In 1963, together with his wife Ayhan Busch, he founded Busch Vacuum Solutions with just 5,000 Deutsche Mark and over the decades, built it into a global enterprise with more than 2 billion dollars in revenue. More than 8,000 people in 44 countries worldwide work for the Busch Group, which consists of the two well-known brands Busch Vacuum Solutions and Pfeiffer Vacuum+Fab Solutions.
His life’s work continues to shape vacuum innovation across industries around the world.
He combined visionary thinking with an engineer’s love of detail. His groundbreaking inventions, like the Huckepack and R5 vacuum pumps for food packaging, were not just technical achievements. They were expressions of his commitment to practical solutions and product excellence. The design of the R5 was revolutionary and became the most successful vacuum pump design in the world, with millions sold.
Dr. Busch and Ayhan Busch always worked together as a team of equals: as husband and wife for 62 years, parents, and business leaders. He was a father who truly listened with patience, curiosity, and trust, and involved his children early in the company, sought their advice, and built a business culture rooted in family teamwork and shared purpose.
His motto, drawn from the Alemannic dialect, was “Nit luck lo!” – “Never give up!” This was a principle that guided his life, whether he was hiking in the Black Forest up to his mid-nineties, running a half marathon at age 87, or starting negotiations for the first German joint venture in China in 1978.
He was an adventurer and explorer at heart. He loved the world and its people, the company stated. Whether cycling from Maulburg to Istanbul, climbing Kilimanjaro, or racing in 80 days around the world in an old-timer Mercedes in 2000 with his sons Kaya and Sami, he embraced life with energy and joy. Dr. Busch believed deeply in giving back, and he carried his values into everything he did, raising funds for humanitarian causes, supporting his community, and mentoring his children as the next generation to continue his life’s work in our company.
He participated in the most recent Managers’ Meeting in the Netherlands. The last business trip together took place less than a year ago, when the family visited the Bavarian region of Germany. Just two months ago, they celebrated his 96th birthday together in Italy, surrounded by children and grandchildren. Only days ago, he shared that he felt at peace with his life, a reflection of his ever-positive spirit.
He is survived by his wife Ayhan, his children Ayla, Sami and Kaya, their spouses, six grandchildren, and a global family of colleagues and friends who will miss him dearly.”
“Pleasant Prairie, WI – July 24th, 2025 – ECM USA is excited to celebrate a fantastic milestone with one of our automotive parts manufacturing customers! 20 years ago, their ECM FLEX vacuum furnace systems started processing loads 24/7 – recently, they surpassed the 1,000,000 LOAD milestone. With the dedication of their exceptional heat treat team, ECM can proudly put another customer on the books to reach this achievement. Congrats to all on this accomplishment!”
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Solar Manufacturing recently shipped a large, state-of-the-art vacuum carburizing furnace to a prominent aerospace company known for producing advanced, high-precision components for the global aviation and aerospace engine industry. Headquartered in North America, the company’s aerospace division has been a trusted supplier to the aeroengine sector for decades, with manufacturing operations spanning the globe.
To support the development of a specialized carburizing process, Solar Manufacturing partnered closely with the R&D team at its sister company, Solar Atmospheres, a commercial heat-treating affiliate. Collaborative testing was conducted at Solar Atmospheres’ Technology Center in Souderton, Pennsylvania, where engineers from both organizations worked together to fine-tune the process to meet the customer’s exacting metallurgical specifications.
“This collaboration was invaluable in achieving the desired metallurgical results,” said Rick Jones, Regional Sales Manager at Solar Manufacturing. “The successful process development, supported by the expertise of Solar Atmospheres, gave the customer full confidence in our ability to deliver a high-performance furnace solution.”
The delivered system features a graphite-insulated hot zone measuring 48” wide × 48” high × 60” deep, capable of reaching temperatures up to 2400°F (1370°C). The furnace can accommodate workloads up to 5,000 pounds and includes an internal gas cooling system that provides rapid 2-bar nitrogen quenching, powered by a 100 HP motor with variable frequency drive control.
Solar Manufacturing designs and manufactures a wide variety of vacuum heat treating furnaces. Replacement hot zones, spare parts, rebuilds, and professional service are available. For more information about Solar Manufacturing contact Rick Jones at 267-384-5040 x1533, or via email [email protected] or visit us at solarmfg.com.
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Bluewater Thermal Solutions was honored to participate in a landmark event at Argonne National Laboratory, where U.S. Department of Energy (DOE) Secretary Chris Wright engaged in a far-reaching dialogue on the future of transportation, manufacturing, and critical materials research. As a trusted partner in advanced thermal processing, Bluewater was proud to showcase its contributions to innovation in the energy and industrial sectors, including future commercialization of Ultra-Fast Boriding.
Craig Zimmerman, Director-Technical at Bluewater, joined fellow leaders from national labs and industry at Argonne’s Materials Engineering Research Facility (MERF) – a premier site for scaling breakthrough materials from lab to production. During the visit, Bluewater highlighted its collaborations with Argonne National Laboratory’s pioneering work in Ultra-Fast Boriding surface hardening technologies for down-hole oil production operations, which play a vital role in supporting domestic energy production.
“At Bluewater, we’re deeply committed to advancing U.S. manufacturing through technical innovation,” said Zimmerman. “Participating in this event alongside Secretary Wright and our colleagues at Argonne highlights the successful development and transfer of new technology from Argonne to Bluewater Thermal Solutions.”
The event reinforced Argonne’s mission to accelerate innovation from discovery to deployment, strengthen domestic supply chains for critical materials, and make the movement of people and goods more efficient and sustainable. Bluewater’s contributions reflect this national vision—helping scale thermal technologies that bolster reliability and competitiveness across multiple sectors.
Bluewater joins Argonne and other partners in championing a future where American manufacturing leads with precision, resilience, and ingenuity.
About Bluewater Thermal Solutions. Headquartered in Greenville, South Carolina, Bluewater Thermal Solutions is one of North America’s largest providers of heat treating and brazing services. The company operates ten strategically located facilities across the U.S., offering a wide range of thermal processing capabilities, including annealing, carburizing, carbonitriding, hardening, nitriding, nitrocarburizing, vacuum heat treating, boronizing, and more. For more information, please visit www.bluewaterthermal.com
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