A reader sent us a fascinating video of a Spanish company by the name of Iraeta Forgings manufacturing and heat treating the world’s largest forging rings-here is the background;
 
In 2019 and 2022, IRAEA successfully produced four seamless forged rings, each with a diameter of 16 meters. Now they have turned the entire manufacturing process into a short video-from billet heating, to forming, final assemble and delivery. “This behind the scenes footage gives you a close look at how we tackle large scale manufacturing with precision technology, innovating processes and solid teamwork.”
 
(Editors Note. The heat treat part of the process starts at the 4:20 mark and continues to 6:15. It would appear that the furnace in question is an electrically heated pit furnace with heating elements both in the center of the ring and on the circumference, quenching is in a pit quench tank with what appears to be a water/polymer combination).
 
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A recent case study by the “World’s Largest Commercial Heat Treater Bodycote”  touts the advantages of LPC (Low Pressure Carburizing), in this particular case in an automotive driveline application. Read on for all the details; 
 
“In 2023, Bodycote began work on a major new multi-year contract to provide efficient processing of automotive parts destined for hybrid vehicles, using low pressure carburising (one of our Specialist Technologies). The win marked another key milestone in the Group’s efforts to transition customers into adopting newer, lower-carbon heat treatment processes.
 
Bodycote won the contract with a key supplier to a leading global automaker and is providing heat treatment services for a number of parts in the vehicles’ driveline system.
 
Instead of quoting for services using traditional processing methods, as the customer had requested, Bodycote proposed low pressure carburising (LPC) for the customers’ parts. The LPC process enables a significant reduction in the amount of energy required to achieve the same metallurgical properties for a product. It cuts processing time by around 20% and the amount of energy required by 50%. Process gas – needed to achieve carburisation – is also reduced by 99% in LPC technology.
 
As the LPC process uses electricity, as opposed to gas, it also enables a continuous reduction in products’ carbon footprints as the grid becomes increasingly decarbonised over time. Through the application of our specialist knowledge and expertise, Bodycote successfully transitioned the customer to a process that will enable them to achieve significant emissions avoidance and provide low carbon revenue growth at high margins for Bodycote at the same time.
 
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Earlier this year we had an unfortunate news item about German heat treat supplier “Avion Europa” entering “Bankruptcy Proceedings”. 

One of the owners of “Avion”, albeit in a small minority position was Mr. Sebastian Köchling. 

It would appear that “Sebastion” in now the Managing Director of heat treat industry supplier “AtmoVac GmbH” also in Germany. Our understanding was that “AtmoVac GmbH” was either part of “Avion” or at least associated with them-either way it appears that “AtmoVac GmbH” will live on. 

“MAY 6/2025 POSTING; European Heat Treat Industry Supplier Enters Bankruptcy

Heat treating around the globe can generally be described as “blah” these days in terms of sales with most captive and commercial heat treaters describing business as being mediocre. However in Europe heat treat business conditions can be described as “bad” with most heat treaters down 20-30% in 2025. This in turn is hurting suppliers to the industry and in one particular case has lead to bankruptcy.

AVION Europa GmbH & Co. KG, in Hagen, Germany has been a supplier to the European heat treat industry since 1994 and up until just a year ago the firm was doing quite well “Avion Europe a Growing Force in the German Heat Treat Market”. However business conditions changed quite quickly in the past year and May 6th the firm was declared insolvent. 

“Hagen, May 6, 2025 – The Local Court of Hagen has ordered provisional insolvency administration as part of the insolvency proceedings over the assets of AVION Europa GmbH & Co. KG, with its registered office at Profilstraße 6-8, 58093 Hagen, ordered provisional insolvency administration. The measure was issued on May 6, 2025 at 1:05 p.m. under file number 109 IN 61/25.

The company, which is entered in the commercial register of the local court of Hagen under HRA 3499, is legally represented by its general partner, Heat Alliance GmbH, Warmbüchenstraße 15, 30159 Hanover, which in turn is entered in the commercial register of the local court of Hanover under HRB 210638. Heat Alliance GmbH is represented by its managing directors Mr. Sebastian Köchling and Mr. Roland Caminades.

Andreas Grund, Grabenstraße 28, 58095 Hagen, has been appointed as provisional insolvency administrator. He is now responsible for controlling the debtor’s business activities during the preliminary phase of the proceedings.

Pursuant to section 21 (2) no. 2 2. alt. InsO, it was ordered that disposals of the assets of AVION Europa GmbH & Co. KG are only effective with the consent of the provisional insolvency administrator. This means that any financial or legal action by the company is subject to the prior approval of the administrator.

In addition, third-party debtors were prohibited from making payments to the company unless they are made with the consent of the provisional administrator. The latter is expressly authorized to collect bank balances and other claims of the debtor and to dispose of incoming funds (Section 23 (1) sentence 3 InsO).

To further stabilize the financial situation, all enforcement measures against the debtor were also prohibited, unless they relate to immovable assets. Measures already initiated are suspended for the time being (section 21 (2) no. 3 InsO).

With the order for provisional insolvency administration, a decisive phase now begins in which it will be examined whether the company can be restructured or whether regular insolvency proceedings must be opened. AVION Europa GmbH & Co. KG, whose activities are presumably in the industrial or technological sector, now finds itself under insolvency law control – a step that is associated with tension and uncertainty for creditors, business partners and employees.”

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Bodycote Polska Sp. z o.o., a part of the global Bodycote Group – the world’s leading provider of heat treatment services – has purchased a CaseMaster Evolution vacuum furnace from SECO/WARWICK. This investment is another step in the development of the Bodycote branch in Siechnice to increase the efficiency and technological capabilities of the plant.
 
Vacuum carburizing in commercial hardening plants
 
The new device is a dual-chamber vacuum furnace (CMe-D) equipped with an oil quenching system and an advanced FineCarb vacuum carburizing system. Thanks to this technology, the Bodycote plant in Siechnice will expand its range of services, including heat treatment processes such as vacuum carburizing – processes that were previously beyond their technological reach.
 
“CaseMaster Evolution (CMe) furnaces are well-suited for many processes, which is why they are perfect for places like commercial hardening shops. These multi-chamber furnaces combine heat treatment in a vacuum with traditional oil quenching in dual- or triple-chamber configurations, enabling high efficiency, and delivering clean, oxide-free (IGO) parts. 
 
The features of the design on order includes an oil quenching system ensuring fast and uniform cooling of the charge, as well as the FineCarb vacuum carburizing system, which allows for precise control of process results.
 
“The dual-chamber CaseMaster Evolution (CMe-D) furnace is another step in expanding our LPC technology capabilities. We have several years of experience in vacuum carburizing, and we see that our customers are currently more interested in this process. This was the correct choice to meet the requirements for implementing sustainable development strategies and reducing CO₂ emissions. The new furnace will allow us to conduct cleaner carburizing processes without an endothermic atmosphere. We believe that we will improve the efficiency of our processes with this furnace, which will positively affect the economic aspect. This fits into our strategy as Bodycote constantly strives for innovation and operational excellence, developing its global and local competencies. Investing in modern vacuum equipment from SECO/WARWICK strengthens our company’s position as a trusted partner for the industry, offering the highest quality heat treatment services,” – said Dariusz Podgórski, Vice President of Bodycote Polska Sp. z o.o.
 
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The link below will take you to the August 2025 edition of “The Monty Heat Treat News” for 30 years the globes most popular heat treatment publication. These are just a few of the stories included in this edition;
“The Monty” is also proud to present our latest quality surplus heat treat listings which include these; 
As always the entire team at “The Monty” looks forward to your thoughts and comments, Gord, Jordan and Dale Montgomery. 
 
“The Monty Heat Treat News” is part of WG Montgomery Ltd., a family owned business proudly serving the global heat treatment industry for 56 years”
 
Phone: 705 259-3650
 
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“Desktop Metal” of Burlington, MA, USA a supplier of jet metal 3D printing system has just entered “Bankruptcy Protection”.
 
Our readers might very rightly ask; “why should “The Monty Heat Treat News” a website dedicated to the heat treatment industry care about this?”
 
The answer is rather interesting. “Desktop Metal” manufactured some really cool 3D printing systems which allowed users to create intricate metal components quickly and easily from powdered metal. Obviously to create what is basically a powdered metal part sintering is required which means every single system the company provided included a small sintering furnace. We know for a fact that “Desktop Metal” bought hundreds of these small sintering furnaces over the years to be incorporated into their 3D printing systems.
 
It is a shame to see what was at one time a leading edge technology supplier disappear and also the effect it will have on their suppliers.
 

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Commercial heat treater “H-O-T” (Härte- und Oberflächentechnik) is one of the largest commercial heat treaters in Europe and as such we have mentioned this company several times over the years, most recently just a few months ago when they announced that they had invested in a new “Ipsen” Sealed Quench line (Batch IQ furnaces for our North American readers) for their Witten, Germany location. 
 
We can now provide an update to this story in that the furnaces are being installed as we speak and that they are expected to be in production within the next few weeks. These photos tell the story. 
 
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“Advanced Heat Treat Corp.” of Waterloo, Iowa, USA has consistently made “The Monty Heat Treat News” list of the [http://52 Largest North American Commercial Heat Treaters 2025]”52 Largest North American Commercial Heat Treaters” for many years now. According to this press release the firm recently completed an expansion of their Monroe, Michigan facility. 
 
To go with this press release we have this photo taken June of 2024 showing Mike Woods, President, “Advanced HT Corp.”, Gord Montgomery, “The Monty” and Gary Sharpe, founder of “Advanced HT Corp.” at the Waterloo, Iowa facility. 
 
“MONROE, MI – August 1, 2025 – Advanced Heat Treat Corp. (AHT), a recognized leader in heat treat services, has completed a 6,000 sq. ft. expansion at its Monroe, Michigan facility. The climate-controlled addition will free up production space, provide an area for additional equipment and services, and includes new office space and a modern breakroom.
 
Groundbreaking for the project took place on November 27, 2024 and their certificate of occupancy was awarded on July 29, 2025.
 
“Seeing this expansion completed is incredibly rewarding—it reflects the hard work and dedication of our entire team,” said Chad Clark, Plant Manager. “The additional space allows us to streamline operations, support more equipment, and enhance service to our customers. We’re excited to begin the transition and fully integrate the new area into our daily workflow.”
 
The heat treater also added a new gas nitriding unit last month, increasing its capacity and enabling even better turnaround times.
 
AHT has four locations: one in Monroe, Michigan; two in Waterloo, Iowa; and a fourth in Cullman, Alabama. Between the four locations, they offer over 20 surface treatments including gas and ion nitriding/nitrocarburizing, UltraOx®, induction hardening, stress relieving, and more. AHT Michigan has the unique capability to nitride parts up to 31-feet in length.
 
About Advanced Heat Treat Corp.; Established in 1981, Advanced Heat Treat Corp. (AHT) is a recognized leader in providing heat treat services and superior metallurgical solutions to companies across the globe, with locations in Alabama, Iowa and Michigan. Their UltraGlow® family of processes includes plasma ion nitriding, ferritic nitrocarburizing (FNC), gas nitriding, UltraOx®, through hardening, carburizing, carbonitriding, induction hardening and many more.”
 
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Located in Bletchley, UK, commercial heat treater Titanium Heat Treatment Services would appear to be quite a success story as you can see by this story from “The Monty” in 2021;
 
“OCTOBER 2021 POSTING;  “Titanium Heat Treatment UK Installing Low Pressure Carburizing Furnace; In 2016 Pawel Danielewicz who had worked for commercial heat treater TTI Group (now Aalberts) for a number of years realized his dream of starting his own heat treat shop. The result was Titanium Heat Treatment Services in Buckinghamshire, UK which specializes in heat treatment of titanium, aluminum and precipitation hardened alloys for the motorsport industry. In 5 short years the company has grown and prospered with the result that the firm now has 11 furnaces and ovens installed. This vacuum carburizing system just arrived (the first VC unit for the company) and Pawel is pretty pleased with the system-apparently he has looked forward to being able to offer low pressure carburizing since the day he started the company.”
 
Now we learn that the company has just installed a plasma nitriding furnace provided by “Eltropuls” of Germany. The furnace will be used for nitriding of steel and Titanium alloys.
 
The first photo shows the installed furnace installation at “Titanium Heat Treatment Services” in the UK. The second photo shows the CEO of “Eltropuls”, Kirsten Baston and Mark Straemke, Kirsten’s brother and co owner at the “HK 24 Heat Treat Exhibition in Cologne, Germany in October of 2024. 
 
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“The Monty Heat Treat News” is very pleased to be able to offer our readers an interview with “Mr. Mark Hemsath” “President, Nitrex/UPC-Marathon/GM Enterprises”
 
1) Mark, in all honesty, I can say that you are extremely well known in the heat treatment industry around the world. In the unlikely event that some individuals out there don’t know the “great” Mark Hemsath, perhaps you could give us some background.

Gord, “great” isn’t exactly how I would describe myself! I’m sure others have a few different words in mind…  My history is simple: back in university, I translated Ion Nitriding documents from German to English for my father’s company to earn some spending money—alongside delivering pizzas in my GTO. My dad’s company was part of a larger furnace group. After graduating and spending some time in commercial banking, I joined him when he started his own company. The rest is history.

I started to really enjoy furnaces and heat treating, learning about furnaces, combustion, and heat treating from an expert—my dad, who had over 60 patents. While I have an MBA, I have always had a passion for designing things and figuring out how to market complex equipment. The furnace market is not easy. You can’t learn this business in five years. It’s taken me 38 years, and I still feel like I don’t know enough. But like a seasoned quarterback, I can “see the field”—and that counts for something.

2) Your title is “President, Nitrex/UPC-Marathon/GM Enterprises,” which covers a lot of ground. Could you walk us through the divisions and your responsibilities?

In January, ownership came to me and said, “We’re too corporate. We need to be leaner—and we need someone from the industry to run things.” So, they combined Nitrex, UPC-Marathon, and GM Enterprises—which includes operations in China, Germany, Poland, and France—and said, “You’re it.”  No large corporate marketing team. No corporate CFO or CEO.  Just me handling furnaces and heat treat equipment, and Jason Orosz managing the Heat-Treating Services business, which is now separate.

We both run our respective companies as sole officers and report to the board. We’re lean and focused, and we know our businesses and our markets. One of the biggest advantages is that I am plugged in and involved in everything from design and sales to contracts and customer support. It can be a bit overwhelming, but sometimes I still mentally call on my late father for guidance. After 38 years, I just trust my instincts and my training. It’s refreshing.

3) Let’s start with vacuum furnaces—specifically, your GM Enterprises division. What’s the history there and what products do you offer?

We acquired GM Enterprises in very early 2020 because of their strong reputation in Aerospace and because it’s Made in the USA. When I came on board in 2021, I realized the GM team had built some truly impressive designs—like our VPA coating furnaces for turbine blades. GM has built just about every size and style of vacuum furnace you could need. With nearly 40 years of history and several long-time employees still with us, there’s deep experience and real craftsmanship behind our products.

4) I’ve seen several GM installations over the years, and they always seem to be on the larger side. Is that accurate?

Gord, you’ve got a good eye. I noticed the same and asked our engineers about it. Turns out, our furnaces are built with slightly different dimensions—for good reasons. We use thicker materials and wider channel spacing for the water-cooling shell, slightly larger plenums, and we build in extra tolerance space in the loading. All that adds up to nearly 12 inches in additional diameter. The benefit is longer life, better cooling, easier TUS surveys, and fewer maintenance issues like water blockage.

Of course, that also means higher manufacturing costs. So this year, we introduced a new line called “Fusion.” It leverages many features from our Aerospace-proven designs but at a more competitive price point.

5) One of your customers once raved about your “removable hot zone” feature. Is that a standard option? Do any competitors offer it?

I think you mean the “movable” hot zone design. It was definitely an innovative idea—but ultimately, too costly. That said, we could absolutely build it again if someone wanted it.

6) How much do you push the envelope on vacuum furnace design? What’s the most unusual or advanced system you’ve built?

Vacuum furnaces are a mature product—competitors have been refining them since the 1970s. What sets us apart today is our attention to detail. Our hot zones are rock solid. No shortcuts. We don’t build for stock—we custom design every furnace to meet our customer’s specific needs. And we’re not afraid to take on challenges that others might shy away from. That’s our niche.

Our MIM (3D/additive manufacturing) furnaces are rather unique.  We are really pushing this advanced design and we have new offerings in this market.

7) Is the North American vacuum furnace market becoming saturated? There are already several established builders—and now a startup is entering the space. Is there room for more?

There are certainly solid furnace builders in North America. If you’re not buying from us, I’d at least advise buying from someone with real experience. I remember a customer once warning me that my design of a high-temp fan wheel better not fail—he was nearing retirement and couldn’t risk a bad decision. That’s always stuck with me.

Starting a furnace company from scratch is incredibly difficult. You need skilled workers, reliable vendors, thousands of drawings, and deep experience. Even small changes carry risks. Imagine being the first customer to drop seven figures on an unproven design. Personally, I’d never do it.

8) Let’s talk about QMULUS, your cloud-based software—a product I know you are very proud of. What does it offer heat treaters, and why should they care?

Do you want to know your profit after every furnace run? Compare energy usage across furnaces? Remotely access your systems? Store all your quality data in the cloud—including AMS 2750H TUS runs?  Need your carbon footprint or want to compare quoting a job on different furnaces? QMULUS does all of that—and more.

Even captive shops need cost center analysis. QMULUS is built to provide that kind of insight and organized data automatically.

9) There’s some competition in the space—what makes QMULUS stand out?
Answer:

I’ve been working with computer controls and data acquisition since the early ’90s, and most competitors haven’t evolved much. QMULUS goes far beyond SCADA and controls. We monitor furnace health, provide predictive maintenance, give you online manuals, AI/ML-powered analytics, and remote access via smartphone.

We even offer simulators for carburizing and gas nitriding. It took years of development, a lot of money, and serious brainpower—but the result is something no one else in the industry has. No other furnace company, and no garage-built control panel shop can touch it. Only Nitrex / UPC-Marathon has this advanced platform.

10) Does QMULUS fall under the UPC-Marathon banner?

Yes. Since UPC deals directly with heat treaters—selling probes, controllers, sensors, and flow products—it made sense to house QMULUS there. Plus, we offer a free trial of QMULUS with every furnace we sell, which is a great tool for our furnace sales team.

11) Tariffs have been a hot topic. Has Nitrex been affected? I assume you’re relatively immune due to your global footprint?

We’re global, but not immune. For example, all our gas nitriders are made in Poland, and we’ve definitely been hit by tariffs. It’s getting more difficult to manufacture outside the U.S. for the U.S. market—tariffs are unpredictable, and currency shifts add another layer of complexity.

Fortunately, we’ve got two plants in the U.S.—GM Enterprises and UPC in Milwaukee—and we’re now building vacuum furnaces and hot zones in Europe too. Still, tariffs have forced us to rethink our manufacturing footprint.

12) Heat treat business conditions vary widely—from weak in parts of Europe to average in North America. What are you seeing?

It’s been a mixed bag globally. Just recently, we had orders from the Middle East, Bulgaria, and Turkey—but none from Western Europe! That’s slowly improving. The European slowdown came from poor decisions in Automotive and the impact of the Ukraine conflict.

Things are picking up, though. We’re seeing more new orders. Some competitors and customers didn’t make it through the downturn, but we’ve held strong. We just got an order from a small South American country—that’s always exciting.

Turkey’s coming back, China is steady, North America is decent, and India is active. Aerospace has really carried us. In fact, we doubled our vacuum hot zone orders compared to last year, and now we’re building hot zones in Europe too. And yes—we still have capacity. Call us!

Mark, I appreciate your time and your very candid answers. I look forward to seeing you somewhere in the world this year.

Gord, I need to get up to the Georgian Bay to see you! I loved that area when I was much younger.

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