After company founder and long-time CEO of BOSIO d.o.o., Mr. Hugo Bosio, turned to new challenges, the management of the successful industrial company was reorganized on February 1, 2023.

As a new addition to the management team of AICHELIN Group, Mr. Marko Klinc will be in charge of production at BOSIO as Managing Director. At the same time, he will be the sole managing director of AICHELIN Assembly Center Europe (ACE), which is located at the same site in Slovenia.

ACE recently launched the first expansion stage of one of the most modern production facilities for heat treatment plants in Europe in the Slovenian city of Celje. Here, plants for almost all companies in the industrial furnace construction sector of AICHELIN Group in Europe are manufactured and assembled.

As an experienced manager, Dipl.-Ing. Marko Klinc has acquired extensive expertise at Slovenian industrial group Gorenje, which he will be able to apply perfectly to his new area of responsibility.

At BOSIO d.o.o., he will be assisted by Dipl.-Ing. Michael Reisner as an additional managing director, who will be primarily responsible for the new installations business. Mr. Reisner has been and will continue to be Managing Director of Austrian heat treatment plant manufacturer AICHELIN Ges.m.b.H. in Mödling. This dual function ensures that customers can benefit from the best solution from both companies’ portfolios for their specific requirements.

About BOSIO
BOSIO, a Slovenian manufacturer of industrial furnaces, is a subsidiary of AICHELIN Group and ranges among the leading producers and service providers of heat treatment plants in Central and Eastern Europe. The company was founded in 1990 and manufacturers large chamber furnaces, bogie-hearth furnaces, pit furnaces as well as roller-hearth and belt-furnaces particularly for customers in the steel processing industry for forged and cast components. BOSIO’s export markets are primarily Western and Eastern Europe, and India. The company’s headquarters are in Celje, Slovenia and they employ more than 80 people. https://www.bosio.si

About AICHELIN Ges.m.b.H.
AICHELIN Ges.m.b.H., with its headquarters in Mödling near Vienna, is one of the leading European companies for atmosphere-based industrial furnaces and systems for the heat treatment of metal components. The Austrian company has 100 employees and focuses not only on the production of industrial furnaces, but also on control and automation systems, industry-4.0 solutions and their servicing and maintenance. Its furnaces are primarily used in the fastener, bolts and roller bearings industries, in the industry for precision and bulk parts, in the electrical components industry, in commercial heat treating operations as well as in the automotive and automotive supplier industry. https://www.aichelin.at

About AICHELIN Group
As part of Berndorf AG, AICHELIN Group is a leading provider of heat treatment solutions, such as industrial furnaces, induction hardening plants, industrial gas burners systems, con-trol and automation systems, industry-4.0 solutions as well as services. The AICHELIN head-quarters are located in Mödling near Vienna. The company’s roots date back to 1868. The long-established brand AICHELIN, as well as AFC-Holcroft, EMA Indutec, SAFED, BOSIO, and NOXMAT, make up the group and together employ more than 1,200 people. AICHELIN Group ranges among the world’s top 3 heat treatment companies. AICHELIN’s subsidiaries in Europe are located in Austria, France, Germany, Slovenia, and Switzerland; the worldwide presence of the company includes subsidiaries and branch offices in China, India and the US, as well as a sales network in 22 more countries. https://www.aichelin.com

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    Mike Reichling, Operations Manager at Cincinnati Steel Treating in Ohio, USA will be retiring March 17th of this year after 49 years in the heat treatment industry. He leaves with a host of accolades from organizations such as MTI (Metal Treating Institute) and ASM (American Society for Metals) vouching for his knowledge, experience and integrity. The industry will miss his experience.

About Cincinnati Steel Treating; “The Cincinnati Steel Treating Company was founded in 1941 to accommodate the gear industry’s metal treating needs in the Cincinnati, Ohio area. By 1950 CST had diversified and moved to 5701 Mariemont Avenue. Through two major expansions it has remained at the same location and now boasts of a 45,000 square foot facility and provides heat treating services to Ohio, Kentucky, Indiana and beyond.

Throughout it’s 70 year history CST has recognized the need to maintain a modern, full service facility to meet the requirements of its diverse customer base. This has been achieved through the continued upgrading of existing equipment and the installation of new. Some of our more recent updates include a fully computerized furnace temperature and atmosphere control system for carburizing, a nitriding department consisting of four 57 in. diameter furnaces from 70 to 107 inches deep, a multi-station induction machine for hardening small high production parts and shafts up to 36 inches long, as well as newer laboratory and office complex. CST is fully equipped to provide complete heat treating services.” CST: Heat Treating Services & Metal Treating of Large Gears (steeltreating.com)

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Dale and Gord Montgomery will be visiting Vietnam in mid march of this year with the intention of visiting at least one heat treat. While news about the heat treat industry there is very rare “The Monty Heat Treat News” has spoken in the past about a pump manufacturer in the country who has a very substantial heat treat department.

The department consists of batch IQ furnaces originally built by Ipsen as well as box furnaces, tempers and an endothermic generator all provided by McLaughlin Furnace Group of Avilla, Indiana, USA. We have these photos of the facility as well as some of the equipment as it was being built by McLaughlin. At least one of these pictures includes Mr. Stephen Christopher of controls company SSi of Cincinnati, Ohio, USA.

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“Solar Atmospheres Greenville, SC facility is pleased to announce it has been awarded Northrop Grumman approval. With this approval, now all five Solar Atmospheres facilities are an option for our customers with Northrop Grumman requirements for vacuum heat treating services.

Steve Prout, President of Solar Atmospheres’ Greenville facility states: “We are proud to once again provide our customers in the Southeastern U.S. with another regional option for aerospace and defense vacuum thermal processes, saving them time and money while continuing to deliver the high level of quality required.”

With the ability to support vacuum thermal processing needs ranging from development cycles to 50,000 pound loads at temperatures of up to 2400°F, Solar Atmospheres provides AS9100 and Nadcap quality accredited heat treatments, providing our customers with the confidence their product is being processed as specified.

For additional information on our processing options and our capabilities, contact Mike Paponetti at [email protected], and visit us at www.solaratm.com, or call 1-855-934-3284.”

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Standard Motor Products, Inc.  https://www.smpcorp.com/en  is a leading manufacturer and distributor of premium automotive parts to both the aftermarket and original equipment customers. In the aftermarket, SMP’s products are used in the maintenance, service and repair of vehicles, and are largely non-discretionary in nature. The company has locations around the world including Greenville, SC, USA, a facility which concentrates on automotive fuel injectors.

“The Monty Heat Treat News” had the priviledge of visiting this location recently and what we saw was a very clean modern facility with a small but advanced in-house heat treatment department. The most recent addition to this department is a 2 bar quenching vacuum furnace provided by TAV vacuum furnaces through their local division, Furnacare located just down the road in Spartanburg, SC.

In this photo you see Mr. Jan Massholder, Managing Director of Furnacare on the left and Mr. Damon Bizuka on the right.  We have previously profiled Furnacare in an article which can be found here https://themonty.com/furnacare-tav-vacuum-furnaces-spartanburg-sc-usa/

“FEBRUARY 28, 2023; Furnacare/TAV Vacuum Furnaces, Spartanburg, SC, USA; In Spartanburg, South Carolina, USA “The Monty Heat Treat News” recently had the opportunity to visit “Furnacare” a division of TAV and TAV Engineering of Italy. TAV is one of the largest vacuum furnace builders in the world while TAV Engineering offers service, support and aftermarket assistance.

TAV is an Italian, family owned business who made the decision a number of years ago to market their products in North America through Furnacare. With almost 1,000 furnaces installed around the world and roughly 225 employees TAV is a well known firm globally-in North America they expect to have installed almost 50 systems making them a known and growing vacuum furnace builder. It is worth noting that the company has a relatively narrow focus-vacuum, sintering and debinding furnaces are their bread and butter.

The Furnacare location in Spartanburg is approximately 10,000 square feet and plans have this being utilized for sales as well as spare parts, new hot zones and service work. In this recent photo we see Mr. Jan Massholder, Managing Director and Gord Montgomery of “The Monty Heat Treat News” on the right.. In September of this year we will be presenting an in depth interview with Jan which we look forward to.”

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Energy Pricing has been an enormous issue to the global heat treatment industry and “The Monty Heat Treat News” has touched on this subject many times. Very recently a Japanese reader sent us this article with a summary that North Americans have little to complain about. Their example is a company by the name of Tamura Kougyo, a commercial heat treater who has seen their energy costs double in a very short period of time.

“Some of Japan’s small and medium-sized industrial businesses have been struggling with rocketing energy bills since Russia’s invasion of Ukraine. Tamura Kougyo applies heat treatment to auto parts and other items to enhance their strength. Its 130 workers at a factory near Tokyo process steel and other substances at temperatures of nearly 800 degrees Celsius.

Its monthly fuel bills peaked in November at 82 million yen, or more than 600,000 dollars. That’s almost double the price in yen terms from before the Russian invasion. Tamura Kougyo says soaring prices of liquefied natural gas have pushed up its electricity and gas costs. A global chip shortage is also to blame. The company had to temporarily halt some operations when the semiconductor crunch forced automakers to reduce output. But when the situation started to normalize, Tamura Kougyo had to burn extra fuel to restart its facilities.

Company officials say they have managed to cut energy consumption by 20 to 30 percent through improved efficiency. They also plan to study whether to upgrade their nearly 50-year-old facilities. President Tamura Daisuke says, “It’s easy to talk about energy conservation. But it really means a lot of hard work behind the scenes. We aren’t afraid of failure but we are going to try and do something about it.” He says he and his staff will work together by combining their knowledge.”

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January 9th of this year it was announced that commercial heat treater Vac-Met in Michigan had been acquired by Solar Atmospheres. That announcement also mentioned that the 9 existing vacuum furnaces at Vac-Met would be moved to a brand new location in Chesterfield, Michigan.

Armed with this information Gord Montgomery of “The Monty Heat Treat News” visited the existing Vac-Met locations and the new facility with tour guide Bob Hill, President of Solar Atmospheres of Michigan.

Based on this tour “The Monty” has three photos to share with you showing the progress which has been made. The first photo shows the first furnace which will arrive at the plant, currently it is undergoing testing at Solar Manufacturing and is expected to be delivered in the next few weeks.

The second picture shows the next furnace which will arrive, this VFS 2 bar furnace has working dimensions of 10’ X 84” X 84” and is currently located at the Vac-Met location in Fraser, Michigan. In front we see Gord Montgomery, Bob Hill and Andrew Cronkright who will be the Production Manager in Chesterfield.

The final photo happens to be our favorite. In it we see Bob Hill in the new plant, a facility which is right on schedule to meet the planned start date of the end of 2023. As you can see Bob is positively beaming at the progress that has been made and rightfully so.

“Chesterfield, MI, January 9, 2023 – Solar Atmospheres of Michigan, formerly Vac-Met, has recently purchased 18,000 square feet of plant space on four plus acres in Chesterfield Michigan. The new building is 20 miles Northeast of the two existing Vac-Met facilities which are currently located in Warren and Fraser Michigan.

Bob Hill, President of Solar Atmospheres of Michigan Inc states, “We are working feverishly in 2023 to prepare and equip this new facility to make it our fifth state of the art vacuum heat treating and brazing facility in the United States. Once all of the electrical, water cooling and specialty gas utilities are installed, we will strategically relocate the nine existing vacuum furnaces to their new home. Additionally, two new vacuum furnaces were purchased from Solar Manufacturing.” Hill continues, “This investment of over $5 Million dollars gives Solar Atmospheres of Michigan the space to locate our valuable employees and equipment under one roof while continuing to grow the Michigan vacuum thermal processing needs.” 

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The heat treat industry recently lost another good one, Mr. Jimmy Morris. Jimmy was best known in the southern USA, in particular in Texas where he worked with a number of captive and commercial heat treaters installing control systems and servicing furnaces. He will be missed.

“Jimmy Neil Morris, 63, of Muldrow, died on Thursday, Feb. 23, 2023, in Muldrow. He was born on May 14, 1959, in Wellington, Texas, to J.C. Morris Sr. and Esther Lavonia (Waye) Morris. A private celebration of life will be held at a later date. Arrangements are under the direction of Forever Memories Funeral Services.

He was an Army veteran, honorably discharged. He worked for the aerospace industry, working as an expert in heat treating/metallurgy engineering. He traveled the United States working for many aerospace companies. He enjoyed the outdoors, fishing, hunting, gardening and treasure hunting with his metal detector. He married Patricia Kay Jackson on March 31, 1977. Survivors include his wife, Patricia Morris of Muldrow; two brothers, J.C. Morris Jr. of Denton, Texas, and Rudy and Susan of Fort Pierce, Fla.; one sister, Shari and Matt of Greenville, Texas; brother-in-law, Charles Jackson of Snyder; and other family members and friends. He was preceded in death by his parents.”

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“Noxmat Industrial Heating Technology” formally entered the North American market March 1/2023 when they set up a brand new facility in Sterling Heights, Michigan, USA. Noxmat based in Germany has long been a significant player in the global heating technology industry with locations in Europe, China, India and now the USA.

Noxmat, which is  a company  to offer both gas and electrical heating  solutions now has a location in the Detroit area which will initially offer sales, service, support, spare parts and inventory with an eye to manufacturing in the USA in the future.

Matt Wolf, President of the global Noxmat Group is the man responsible for this investment and he was recently joined by Mr. Zach Spraggins, who will be Director of Business Development. Interestingly enough Zach until recently was Regional General Manager for commercial heat treater Bodycote.

As a footnote to this story we can add that January 1st of this year Noxmat acquired another manufacturer of industrial Gas burners, Wiedemann, a German  company with a long tradition of supplying heating systems to the aluminum heat treating industry.

This photo was taken by Gord Montgomery of “The Monty Heat Treat News” during a visit earlier this week. From left to right we see Zach Spraggins, Matt Wolf, and Marybel Layos Ferszt standing in front of their new offices in Sterling Heights. “For more information on NOXMAT products and services, please reach out to [email protected], or call 248-619-6113.”

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“Ford’s quality control appears to be getting worse. The Dearborn-based automaker somehow forgot to anneal the front axle pinions that equip certain F-150, Expedition, and Lincoln Navigator vehicles. By not receiving the proper heat treatment, said pinions are prone to fracture, resulting in the sudden loss of 4×4.
 
The abrupt switch from 4×4 to 2×4 isn’t a biggie from the standpoint of safety, but if the front axle pinion does fracture, the front wheels may lock up. Loud noises may be heard as the drive shaft and flange hit the cross member and stability bar after the pinion goes kaput.
 
According to documents filed with the National Highway Traffic Safety Administration, the front axle pinion may fracture especially while in reverse due to higher loads. The report attached below lists Ford Motor Company as the supplier of the 3.73:1 front axle pinion gear set, which bears part number CL3W-3A410-BB.
 
Ford became aware of this problem in January 2023, prompting the Critical Concern Review Group to investigate reports of pinion fracture on three F-150 pickup trucks. The failures occurred as the F-150s were being reversed onto a transporter. Ford Engineering immediately determined that the very same pinions are used in the Expedition and Navigator full-size SUVs.
 
All three fractured pinions didn’t go through the required annealing process at the automaker’s axle manufacturing plant. Heat treatment may reduce the hardness of the metal, but it also reduces the brittleness of the pinion stem threads. The second-largest automaker of the Big Three in Detroit isn’t aware of warranty reports, field reports, or customer complaints related to this issue.
 
Only 240 vehicles equipped with 4×4 are believed to have been produced with unannealed pinions. The list kicks off with 227 units of the F-150 pickup truck, namely 2023 models assembled between January 15th and January 24th. Four units of the 2023 model year Expedition are noted in the report below as well, with build dates ranging between January 15th and the 26th.
 
Last but certainly not least, nine units of the luxury-oriented Navigator are called back. The 2023 models in question were built from January 12th to the 20th. Owners will receive mailed notifications in the period between April 10th and the 14th with instructions to take their vehicles in for the remedy, which is a brand-new front axle pinion gear set featuring a different part number from the suspect component. CL3Z-3222-D is said to have gone through the required heat treatment process.
 
Dealers have been instructed to have the front axle pinion gear set replaced. In case of a broken front axle pinion, the entire front axle assembly will be replaced at no charge to the customer. In the meantime, owners are recommended to run the VINs on the NHTSA’s website to confirm whether their vehicles are indeed recalled.”
 
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